NestSolver

Every part placed.Every defect dodged.

The 1D cut optimizer for metal shops, fabricators, and woodworkers. Nest bars, pipe, and lumber around defects, set your kerf, and get optimal cut layouts in seconds.

Try it in your browser — no account needed to start.

Preview unit

Bars Used

3

Total Waste

110 mm

Waste %

1.22%

Layout 13000 mm stock
800mm800mm800mm420mm050010001500200025003000mm

3× 800 mm · drop 420 mm

Layout 23000 mm stock
1100mm1000mm500mm050010001500200025003000mm

1× 1100 mm, 1× 1000 mm, 1× 500 mm

Layout 33000 mm stock
1200mm1100mm050010001500200025003000mm

1× 1200 mm, 1× 1100 mm · drop 160 mm

PartKerfBlocked zoneDropScrap
No login requiredZero setupRuns in your browser

Same cut list. Fewer bars.

The exact same parts, cut in the order you'd list them versus nested by NestSolver. Less stock bought, less waste binned.

Cut in order
6 bars66% yield$132.00
Short rail · 110in129.88in060120180240in
Short rail · 110inShort rail · 110in060120180240in
Long rail · 128inShort rail · 110in060120180240in
Long rail · 128in111.88in060120180240in
Long rail · 128in111.88in060120180240in
Long rail · 128in111.88in060120180240in
Optimized
4 bars99% yield$88.00
Long rail · 128inShort rail · 110in060120180240in
Long rail · 128inShort rail · 110in060120180240in
Long rail · 128inShort rail · 110in060120180240in
Long rail · 128inShort rail · 110in060120180240in

Three steps to optimal cuts

1

Enter your cuts

Stock length, kerf, and a list of parts. Add blocked zones for defects or edge trims, and set a minimum-drop threshold so anything shorter becomes scrap.

2

Optimize instantly

Two algorithms find the best arrangement. No waiting, no trial-and-error.

3

Review your plan

See every cut laid out on each bar. Copy the plan or refine your inputs.

Built for the shop floor

1D Cutting

Optimize bars, pipes, tubes, and lumber. First-Fit and Best-Fit algorithms find the most efficient arrangement.

Blocked Zones

Mark regions the saw must skip — knots, cracks, edge trims, anything you don't want a part landing on. The solver routes around them automatically.

Visual Layout

See every bar with colour-coded cuts, kerfs, and the trailing drop. Spot waste at a glance.

Waste Breakdown

Track exactly how material is lost — to kerfs, blocked zones, drops, and scrap between them.

Optimize by material

Cut optimizers tuned for how each material is cut and sold.

Free here. Capped or paid elsewhere.

Every row below is something other cut optimizers limit on their free plans. NestSolver doesn't.

Unlimited optimization runs
The most popular free tool stops you at 5 calculations a day.
Unlimited saved projects
Elsewhere, free saves cap at 5 — or saving is paid-only.
Part labels on every plan
Naming your parts is a paid upgrade in other tools.
Clean exports, no watermark
CSV and print exports with nothing stamped on them and nothing held back.
Defect-aware nesting
Blocked zones and gap-waste accounting — not offered elsewhere at any price.

Switching tools? See the full CutList Optimizer alternative comparison.

Frequently asked questions

Is NestSolver really free?+

Yes — the optimizer runs in your browser with no sign-up. Enter your cuts and get layouts instantly. A free account is only needed to save and reuse projects.

Does it account for saw kerf?+

Yes. Set your blade's kerf and NestSolver subtracts it between every cut, so the layouts reflect real material loss instead of ideal lengths.

Can it cut around defects?+

Yes. Mark blocked zones — defects, edge trims, or any span you can't cut — on each stock length, and the optimizer places parts around them automatically.

What materials does it support?+

Any 1D linear stock: metal bars, pipe, tubing, extrusions, angle, and lumber. If it's cut to length from longer stock, NestSolver can optimize it.

Do I need an account?+

No account is needed to try the optimizer. Create a free account when you want to save cut lists and revisit your optimized layouts.

Ready to cut smarter?

Free. No account required. No credit card.